Design with Purpose · Operate with Precision · Built with Passion.
We design, manufacture, install and commission turnkey Safety Experience Centers for Indian industry. Proprietary simulators. 10+ patents. 22 years of expertise.
India's first and only manufacturer of proprietary safety experience simulator units. Turnkey design, build, install and operate. 10+ applied patents.
Engineered hardware featuring real-world physics mechanical failure overrides, tailored safety experience environments and durable engineering load capacities.
Site visit, hazard risk assessment, workforce profile review. We identify simulators for maximum training impact.
Floor plan design, simulator selection, structural drawings. Complete centre design package in 3 weeks.
All simulators manufactured at our Indian facility — MS/SS fabrication, powder coating, electrical integration. 8–16 weeks.
Our team deploys on-site — simulator placement, safety testing, signage installation. Typically, 2–4 weeks.
Formal commissioning, staff training, curriculum handover. Your team is fully ready from Day 1.
Because when it comes to high-risk hazards, regular classroom training methods fail to track human panic and behavior under stress.
SEC Retention Scale
Classroom Baseline
Physical, hands-on experience creates lasting muscle memory. Workers who safely trigger and survive a simulated hazard on-site retain the safety protocol for life.
An SEC shifts safety from a forced statutory compliance checkbox into a deeply owned corporate lifestyle. Teams build strong personal safe-keeping accountability through real mechanical interactions.
Eliminate severe live-site training liabilities. Custom structural hardware simulators replace expensive off-site exercises and systematically lower plant downtime incident scales.
Operating an on-site SEC displays an enterprise safety setup to inspectors. Projects like JSW Dolvi's SEC won international recognition including the British Safety Council International Safety Award.
Once engineered, your safety lab delivers uniform, auditable scenario loops to unlimited operator batches with absolute 24/7 year-round operational consistency.
| Simulator / Unit | Type | Patent No. |
|---|---|---|
| Multi Activity Training Tower | Design | 416235-001 |
| Confined Space Experience Unit | Design | 416241-001 |
| Electrical Safety Experience Unit | Design | 416239-001 |
| LOTOTO Experience Unit | Design | 416309-001 |
| Hand Safety Experience Unit | Design | 416231-001 |
| SCBA Experience Unit | Design | 416233-001 |
| Excavation Experience Unit | Design | 416237-001 |
| PPG Tree | Design | 416236-001 |
| SCBA Experience Unit | Utility | 202421089210 |
| Hand Safety Experience Unit | Utility | 202421089213 |
India's First & Only Safety Simulator Patent Holder
Pentasafe holds 10+ applied patents — Utility and Design — filed with IP India under the Patents Act 1970.
Pentasafe Safety Experience Centres are deployed across the full spectrum of Indian heavy industry — wherever workers face serious risk.

Fall protection, confined space, crane/rigging and guardrail experience — critical for blast furnace, caster and rolling mill environments.

HAZMAT handling, PPE selection, permit-to-work and chemical splash emergency — aligned with OISD and Factory Act requirements.

SCBA, atmospheric testing, LOTOTO on process valves, excavation and hot-work — designed for refinery and pipeline safety culture.

Working at height, fall through opening, manual lifting, excavation — addressing the highest-fatality sectors in Indian industry.

Electrical safety, LOTOTO, arc flash and substation approach procedures — meeting CERC and OISD-158 guidelines.

Crane operations, rigging, vehicle-pedestrian segregation and confined space in ship holds — reducing port and logistics fatalities.
Six pillars that separate a world-class Safety Experience Centre from a box of exhibits
Every simulator is designed by Pentasafe's own field trainers with 20+ years of hands-on industrial safety. Our units replicate actual hazard scenarios with engineering precision.
10+ applied patents protect our simulation technology. You get India's only original safety simulator IP — not copied, not imported, not reverse-engineered.
From hazard risk assessment and floor plan design through to manufacturing, installation, staff training and ongoing AMC support — one partner, zero coordination gaps.
All simulators comply with Indian Factory Act, DISH requirements and OISD guidelines while benchmarked against global safety centre standards.
Mantra simulators integrate with Pentasafe's TAD gamified assessment platform. Workers who physically experience a simulator are immediately assessed digitally.
JSW Dolvi Works. British Safety Council Award. Harvard Business School citation. ICC Platinum. Industry verdicts from the world's toughest safety organisations.
Submit your site framework space metrics. Our engineering group will output an initial concept floorplan proposal layout within 48 hours.